Last night Shamus and I completed the last of the t-shirts for his martial arts academy. Holy moly it was a lot of work, I think we probably invested a good 40-50 hours on the project. We also put quite a few dollars into the project. Shamus spent about $170 of his t-shirt income to buy screens, hardware, putty, and inks. I spent about half that on new emulsions, construction supplies, and fabric. But now that the setup is built, the maintenance costs will be minimal and the resulting t-shirts are masterful.
It may not look particularly amazing by itself, but compared to those t-shirts that first came off of our assembly line the difference is staggering. Take note of the great consistency of the colors and the alignment… oh man, the alignment is DEAD on.* I think you’d have to work on such a project like this to really appreciate the complexity in achieving an acceptable pressing tolerance.
You can’t even compare these shirts and the cupcakezilla t-shirts of a few years ago – totally different leagues. Now that I have this apparatus, four color t-shirts are fully achievable. If you have any really clever multi-color t-shirt ideas feel free to fire me an e-mail and let’s make it happen. *”DEAD on” given the screens we used. I think I could improve the quality just slightly by adjusting the tolerances of the transparencies used to make the screens. If you have a sharp eye, you might notice the slight intentional overlap of the green over the yellow. We should have done the same of the green over the white around the flag’s perimeter – especially considering that the shirts are black.